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MetalTec 1530E Fiber Laser Metal Cutting Machine

Code: 1530E - 1000W Raycus
Manufacturer: MetalTec
Old price: 5 172 902 руб.
Price: 4 960 317 руб.
Laser source and power:





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Available to purchase in LEASING.

PURPOSE:

The laser machine MetalTec 1530E is designed for laser processing of metal. Processing is carried out by cutting and engraving on a plane. The fiber laser cutting machine is a high-tech equipment combining laser cutting technology and precision CNC machinery. The machine is successfully used in the metalworking industry due to its high processing accuracy, as well as the best quality of the products obtained.

TYPES OF PROCESSED MATERIALS:

The machine can be most effectively used in solving such problems as: shaped cutting of metal, straight and curved cutting of metal sheets, processing of carbon, silicon and stainless steels, aluminum and titanium alloys, galvanized sheets.

AREAS OF APPLICATION OF MACHINES:

The areas of application are quite extensive: medical microelectronics, heavy industry, mechanical engineering, subway or auto accessories, mechanical parts, arts and crafts, elements of electronic devices, advertising, etc.

EQUIPMENT:

  1. Fiber laser 1530H - mechanical part and positioning system - 1 pc
  2. & nbsp; Fiber laser source & nbsp; Raycus/IPG 1000-6000W - 1 pc
  3. & nbsp; Servomotors YASKAWA - 4 pcs.
  4. Control cabinet with LCD display and PC. CYPCUT - 1 set
  5. & nbsp; Tracking system for the distance to the sheet surface with BCS 100 height sensor - 1 pc.
  6. & nbsp; Raytools autofocus laser cutting head (BM111) - 1 pc.
  7. Pneumatic feed rolls (on desktop) & nbsp; SMC/AirTac (Japan) & nbsp;
  8. Water cooling unit (Chiller) HAN LI - 1 piece
  9. Wireless remote control - 1 pc
  10. & nbsp; Automatic centralized lubrication system - 1pc
  11. Dust removal system - 1pc
  12. Voltage stabilizer - 1pc
  13. System for changing desktops - 1pc
  14. & nbsp; spare parts kit. A set of consumables for work.

Machine warranty - 2 years.

The laser source is guaranteed for 2 years.

MACHINE FEATURES:

  • High quality laser beam; small cutting gap; high efficiency at work.
  • High working speed: faster than a CO2 laser with the same power.
  • Stability and long service life of machines: service time reaches hundreds of thousands of hours.
  • Saving on energy consumption by machine tools: energy consumption is 20 - 30% lower than on a laser machine with a CO2 gas source.
  • Simplicity and convenience of setting up and operating machines: no laser beam adjustment is required. There is no flying optics system and the need to clean and maintain mirrors. The beam is delivered from the cavity to the laser head via a maintenance-free flexible fiber optic cable.

EXAMPLES OF OBTAINED PRODUCTS:

Photo of an example laser cut product  Photo of a tree cut by a laser machine 

Images of the rooster wheel, hieroglyph gear and pipe laser cut

Photo of laser cut metal wood  Photo of laser cut stainless steel parts

DESIGN FEATURES:

Image of all-welded bed ALL-WELDED BASE

Our laser cutting machines have gantry structure, cast crossbeam, the whole structure has high strength, and unlike cantilever models, it provides stable operation.
During production, the machine bed is heat treated to relieve metal stress. Thanks to this, it is possible to achieve the rigidity of the structure, and, as a result, the impeccable precision of processing.
Aluminum portal photo PORTAL FROM AIRCRAFT ALUMINUM

The cast aluminum girder of the gantry has less weight in comparison with the steel one, which significantly reduces the load on motors and guides, extending their service life. The thick-walled aluminum profile of the portal girder has excess rigidity and does not deform over time.
Hiwin Photo Guide HIGH-PRECISION LINEAR
GUIDES OF HIGH RIGIDITY HIWIN (TAIWAN)


The machine is equipped with square linear guides on all axes and carriages of the "HIWIN" company (Taiwan) with a section of 30 mm. Due to the increased stability and rigidity, they provide high accuracy of the portal movement along the X, Y, Z axes. High machining accuracy and durability of the machine are achieved without loss of precision parameters.
One of the few companies in the world capable of producing linear guides of the highest degrees accuracy. HIWIN currently produces linear guides for European and Asian markets. HIWIN bearings provide low friction, no backlash and high load capacity.
Ball screw photo HIGH-PRECISION BALL SCREWS TBI (TAIWAN)

Due to the complete elimination of backlash, high-precision movement of the laser head along the Z axis is provided during processing according to the program using CNC of complex products with a high degree of accuracy.
KOSOZUBAYA RAYKA YYC in the photo KOSOZUBA RAYKA YYC (TAIWAN) ALONG THE X AND Y AXIS

A gear is used to move along the X and Y axes on the machine and a helical rack of the world famous manufacturer YYC (Taiwan). This solution allows you to achieve high speed performance without losing processing accuracy.
Raycus IPG

LASER SOURCE "RAYCUS", "IPG". Power (2000 - 6000 W)

The machine is equipped with a laser source from Raycus (China) or IPG (USA). They are globally recognized leaders in the production of fiber lasers, which confirms flawless and trouble-free operation.

An air conditioning system is installed in the laser transmitter to cool the electrical components.

YASKAWA servo motor photo HIGH-PRECISION SERVO MOTORS & nbsp; YASKAWA (JAPAN)

For movement along all axes in the complete set of the machine included industrial servomotors YASKAWA (Japan), the accuracy and reliability of which ensures uninterrupted operation and consistently high quality of products.
Motors along the Y axis (2 pcs.) - 1.3 kW + 1.3 kW
Motors in X, Y axes - 0.85 kW
Motor in Z axis - 0.4 kW
Shimpo planetary gearbox PLANETARY GEARBOX (SHIMPO)

Advantages of planetary gearbox SHIMPO (JAPAN):
  • High power density while ensuring high load capacity and minimal drive dimensions;
  • Higher efficiency;
  • Lightweight design - twice as compact and lighter than other gearbox types;
  • Maintenance-free during operation.
CUTTING HEAD RAYTOOLS BM111 CUTTING HEAD RAYTOOLS BM111
(WITH AUTO FOCUSING FUNCTION)


The machine is equipped with a Raytools laser head, with an autonomous controller height of the BCS100 to handle uneven surfaces, and the built-in water cooling system ensures stable laser head operation. & nbsp; Auto focus laser head.
Automatic pallet changer

AUTOMATIC TABLE CHANGE SYSTEM

The presence of a removable table, provides an increase in productivity several times, and allows you to cut almost without stopping. The change takes place automatically.

Cabinet protection of the treatment area

CABINET PROTECTION (OPTIONAL)

Protective cabin with built-in aspiration system, neutralizes metal dust and gas. Thus, protecting the operator and production personnel from the effects of radiation and harmful gaseous substances arising under the influence of temperature.

Machine control stand image CONTROL RACK

The control stand is integrated into the machine structure. It features simplicity, reliability, and an intuitive control panel. The computer is controlled by Windows OS.
Convenient and ergonomic control panel, designed to operate the machine in manual mode. It greatly facilitates the operator's work during machine setup, and also reduces the risk of damage to equipment during processing.
Chinese laser machine cooling system cabinet HANLI CHILLER & nbsp;

Automatic chiller for cooling the emitters of laser machines.
This chiller has a large capacity, which allows for continuous cooling of the laser system. Temperature control is automatic.

SMC logo

PNEUMATIC ELEMENTS SMC (Japan)

The machine is equipped with auxiliary pneumatic shafts to facilitate and moving the sheet over the surface of the desktop. Pneumatic system from the leading manufacturer: SMC (Japan)
Photo of the laser machine control desktop "CYPCUT" SOFTWARE

Simple and convenient software in Russian, has CAD and CAM modules, supports import main file types: DXF. AI. PLT. CAD. etc.
AutoCAD, CorelDRAW, plt, AI, dxf
Chinese laser exhaust system ASPIRATION UNIT

The machine is equipped with a dust collection unit, which is an undoubted advantage in relation to machines of other manufacturers.

CONTROL SYSTEM

CypCut logo

CypCut CONTROL

CypCut Control System is a software system designed for laser cutting, which includes not only laser cutting process control, but also layer management, image processing, cutting process setting, machining path planning, cutting process simulation. </ p>

SOFTWARE FEATURES

Wifi Chinese laser photo remote control
  • The software supports AI, DXF, PLT, Gerber, LXD and more graphic data formats, and also supports the international G-code standard developed by Mater Cam, Type 3, Wentai and others.
  • Automatic optimization when opening/importing DXF and other files, including: removing duplicate lines, merging edges, removing small images, automatically separating inner and outer contours and performing sorting. The above functions can be performed manually.
  • Supports editing and typesetting features, including: zoom in and out, translation, flip, rotation, alignment, copying and combining.
  • Easy-to-use settings for external and internal guides, gap compensation, micro-connections, jumpers, and more.
  • Differentiate between the inner and outer contour, determine the direction of gap compensation according to the inner and outer contour, check the guides.
  • Supports breaking and joining curves, smoothing curves, converting text to curves, grouping/ungrouping objects.
  • An automatic nesting feature to reduce design time and waste.
  • Easy filling with a wide variety of templates.
  • For automatic and manual sorting functions, it is possible to customize the order in which images are processed in a group.
  • A dedicated viewer allows you to check the processing order in a more interactive way than simulations.
  • Two-stage burning, sequential burning, group preliminary burning modes are supported. Modes are set based on laser power, frequency, laser type, gas used, air pressure, current, dwell time, and tracking height for pierce and cut processes.
  • Real-time tuning of frequency and power, adjusting parameters for a smooth start.
  • The Material Library contains all of the processing parameters that can be reused for that material.
  • Ability to create a restore point at any point after stopping or temporarily stopping; start processing from any position.
  • The software supports cutting pipes and flat material, cutting intersecting lines.
  • Supports tracking the cut height after overshoot.
  • Automatic edge search and precise positioning.
  • Support 30 kinds of PLCs and more than 50 programmable processes.
  • Programmable inputs and outputs, programmable emergency input.
  • Remote control of the system using a wireless keypad and Ethernet.

THERE ARE A NUMBER OF ADVANTAGES OF PO:

  • Management and configuration of the necessary units of the laser complex;
  • Individual parameters for cutting and plunge modes;
  • Automatic optimization of the nesting task;
  • Improved punching function - FLYCUT;
  • Optimal arrangement of parts - NESTING;
  • Cutting contour cooling function - LEAD POS;
  • Micro-jumper function - MICRO JOINT;
  • Complex contouring function - PULSECUT;
  • Function of cutting out contours lying on one straight line - LINESECUT;
  • Manage laser source parameters;
  • Cutting head protection;
  • Remote diagnostics;
  • Friendly interface.

Automatic optimization of the nesting task includes a number of AUTOMATIC FUNCTIONS PO:

FLYCUT TECHNOLOGY

This technology optimizes the processing of thin metals. The system does not cut with separate objects, but recognizes all the contours that lie on one straight line and then the cutting head at a high speed passes the entire sheet along a certain straight line. This feature significantly saves processing time when punching the sheet.

NESTING TECHNOLOGY

Allows you to place the maximum required number of parts on the processed sheet, the parameter of minimizing waste is also taken into account. Thus, time is saved on task preparation. The option also calculates the processing time for this task. This allows you to accurately calculate the cost of the finished product.

LEAD POS TECHNOLOGY

Provides the arrangement of cooling points along the contour of the part to prevent overheating of the machined surface and flash in the cut zone. This function is useful for cutting metal at low speeds, corners and small elements.

MICRO JOINT TECHNOLOGY

Automatic placement of lintels along the cutting contour. Thanks to this option, the finished product does not fall out after cutting, and also prevents the part from turning perpendicular to the workpiece. Relevant for the manufacture of decorative stainless steel parts, where scratches are unacceptable.

PULSECUT TECHNOLOGY

PulSeCut technology is designed for high-quality machining of complex contours. The function allows you to process certain areas of the contours (corners, closely spaced areas) in a pulse mode. Switching between PulSeCut and normal mode is done automatically according to the settings. PulSeCut allows the machine to switch between continuous and pulsed cutting modes, even within the same contour.

LINESECUT TECHNOLOGY

LineSeCut does not cut out each part separately, but all the contours lying on one straight line, which significantly reduces the processing time for thin sheet metals. The optical head at a high rate goes through the entire sheet line by line, cutting out the contours in the corresponding segment. The time savings are especially noticeable when cutting perforated gratings.

Laser beam thickness compensation functions are also available to achieve absolutely precise dimensions of the manufactured products. Possibility to set the points outside the machining contour of the workpiece at an arbitrary angle and at different distances, both in automatic and manual modes.

The coordinate system is controlled both from the CNC stand and using a wireless remote control, which greatly facilitates the positioning of the cutting head in relation to the workpiece, and also simplifies the work of the machine operator.

SECURITY:

SHEET POSITION DETERMINATION

This function allows you to automatically detect the positioning tabs and the angle of rotation of the workpiece on the machine table and adjust the cutting program if necessary. If the material is not evenly located on the pallet, then the edges of the material will be detected using the detector and the material will be programmatically rotated to the required coordinates.

NEW GENERATION OF SECURE FOLLOWING MODULES

The cutter head maintains a constant distance to the workpiece during cutting, which reduces the risk of collisions. The machine will stop cutting at the slightest collision with an obstacle. This reduces accident rates and improves cutting performance.

AUTOMATIC CLEARANCE TRACKING SYSTEM

The system automatically monitors the gap between the laser head and the metal sheet, preventing skips when cutting thin metals. Allows you to cut even "croaker".

LOW AUXILIARY GAS PRESSURE ALARM

Provides the ability to track and control the presence of gases in the lines.

INTELLIGENT ALARM SYSTEM

Signals from all nodes with feedback are sent to the interface through the control center when the equipment is operating with an error, and the error can be determined by the error code.

RAYTOOLS BM111 CUTTING HEAD (WITH AUTO FOCUSING)

Raytools cutting head diagram

Raytools Laser Optical Head

With a stand-alone BCS100 height controller that allows you to handle uneven surfaces, and an integrated water cooling system ensures stable operation of the laser head. Laser head with automatic focusing system.

Optimal water-cooled design allows the laser head to work continuously and stably for a long time at high laser power.

380V 50Hz
Specifications
Delivery time By agreement
Часы работы New
Laser.Type: Fiber laser
Laser Power [Watt] 2000 - 6000
Manufacturer MetalTec
Engines X, Y axis YASKAWA 1,3 кВт (Japan)
Z axis engine YASKAWA 400W (Japan)
Characteristics
Working area, mm 3050 x 1530
Machine overall dimensions 7961 x 2932 x 1947
Machine weight 5500 кг
Z axis travel 120 mm
Fastest exchange time of platforms около 10 сек
Max. linkage speed 100 m/min
Max. acceleration 1.2G
Positioning accuracy 0.03mm
Repositioning accuracy 0.02mm
Machine bed All-welded
Servo motor and driver Japan Yaskawa
Slideway and Rack HIWIN (Taiwan)
Breaker & Relay Schneider Electric (France)
Cutting gas control valve Japan SMC
Laser and Optical system
Laser source Raycus / IPG
Laser wavelength, nm 1070
Cutting head Raytools BM111 (a-focus)
Automatic focusing function of laser head Exist
Systems and options
Closed protection enclosure Не предусмотрен конструкцией
Automatic lubrication function Есть
Laser cutting technology database +
CNC Intelligent control system
Control system Cypcut
System identification file format CAD, CorelDRAW, plt, AI, dxf
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